Aera Energy

2 Time Winner of the North American Maintenance Excellence (NAME) Award

• 40% Reduction in maintenance costs (1999-2002)
• 25% Increase in injection reliability
• 7% Increase in well on time reliability

Legget & Platt

• Maintenance budget reduction of USD 1M in the first 1.5 years
• 6% productivity improvement in our facility
• More than USD 740K reduction in operating cost (3 facilities)
• Fixed 3,178 previously unknown defects during ACW's workshop

Shell Oman

• One formal RCA event netted a USD 1.5M savings
• Maintenance budget reduction of USD 3M in one year
• Increased Mean Time Between Failure (MTBF) on a compressor unit from 56 days to 210 days and still counting

Shell Europe

• Return on investment (ROI) is 10:1 over implementation costs
• More than 400% improvement in Mean Time Between Failure (MTBF)
• Estimates that the ROI from TPM has been ten-fold their cost of implementation

Kaiser Aluminum

• 22% Reduction in maintenance budget
• 17% Reduction in manufacturing costs
• 20% Reduction in storeroom inventory
• 40% Reduction in maintenance overtime